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CNC punch pres / rotative punch
   

CNC PUNCH PRESS / PLASMA PUNCH CPP

 
CNC punch pres / plasma punch

Tooling System       

CPP

Sensitive and durable ERMAK-BIEMMETI marked standard sextet multi tools or thick turret D station is used at bottom and top tool system.

Trio, quartet, fivefold, sextet and octet multi tools, B.C and D type stations, Wilson Single tools can be adapted to the machine and available upon request. Many operations are possible like special coated tools for special for stainless, forming with functional tools, perforating various diameters and special evacuating.

CPP

The machine has the “ Automatic repositioning feature” to process sheets wider than 2000 mm. Two hydraulic sheet holder clamps are pinching the sheet with springs are used on the machine. The sheet is pinched without causing any deformation to provide processing sensitive.

CPP

Stainless table with roller balls.

Pneumatic sheet referencing bar and CAD/CAM controlled  Pneumatic trap to drop the scraps into the box with wheels.

CPP

Interpolation  of sheet weight – acceleration by CAD CAM (CNC controlled automatic axis acceleration calculation according to the sheet thickness and dimension while CAD is being prepared).

Rapid, sensitive, hydraulic punch control system by means of special DSP control card and IVDT feedback

Sensitive linear bearing equipments, guides without gap, sensitive screw axles and dynamic servo motors, intelligent drivers are used on X and Y axes. The dynamic buffer designed with these equipment does not make a concession from its sensitivity even at high speeds.

CAD / CAM: User friend LANTEK Export cad/cam software used all around world in the sheet metal working industry.

CNC Controller  

CPP
  CPP

GE Fanuc Series 18i-PB controller has 10,4” color LCD screen. 512 KB Part program memory, all related punch functions, program transfer availability with PCMCIA and ETHERNET, worldwide Fanuc service advantage is being used on this machine.

Ergonomically designed control panel can be moved around machine easily. Protective UPS ( power source) is included for electricity cut off and voltage undulation.

Lantek software

rpp rpp rpp rpp

Lantek Export Combination, Offers the most productive solution for programming cutting machines

This new design is the fourth generation of programs and is the result of Lantek , s more then 15 years experience in providing solutions for the sheet metal processing industry.

Easy to learn:

Lantek  Expert punch is designed to reduce learning time to a minimum. Simple, user-friendly menus guide users at all times, enabling them to produce parts from the first day.

Summary:

2D CAD Module Automatic dimensioning parametric shapes library import DXF. DWG Files possibility to save the drawing of the nesting in a file with WMF format or with DXF format automatic geometry verification and error correction manual, Automatic & interactive Nesting (collision Control) true-shape Nesting for common punching interactive technology assignment (manual & automatic ) standard reports (factory sheets report, sheets report, geometry report.. parts quantity tracking automatic calculation of part area, weight, machining time and cost. User definable cost parameters automatic processes communications flexible automatic sequencing options common punching automatic tooling automatic work – chute management automatic clamp avoidance controls automatic repositions user definable punching macros shear management integrated parts database integrated tools and Dies database integrated material database automatic  plate cropping and remnant creation automatic nesting on remnant sheets

CPP Combined Plasma Punch press

ERMAKSAN’s CPP (Combined Plasma Punch press) series proven quality and experience in production of sheet metal workbenches is being presented to the utility of our clients open to technology and continuous innovation. Strong mono block rigid C type body built up by welded steel and stress removed high acceleration axes designed to allow sheet loading from 3 sides ergonomically lets the operation to be watched easily

The combination of Hi focus plasma cutting and hydraulic punching on a strong body. The moving sheet on X,Y axes on a stainless with roller balls type table by clamps  can be cut as sensitive as required contour by servo motorized automatic height adjustment torch at plasma unit after being processed by perforating and / or forming operations at punch unit. It realizes cutting and perforating processes at high speed and accuracy and has the capability aimed at mass production. An alternative cutting process in comparison to other high cost cuttings. Furthermore the production period will be shortened on these kind combined workbenches because the worksheet will not be a part and transferred to different work benches.

KJELLBERG HI – FOCUS 130

( Aluminum, stainless steel. Mild steel)

Hi Focus Technology

PLUS the HI Focus – technology is based on a computer – optimized development of plasma torch components and control sequences. The result is a laser like cutting quality with extremely low square ness tolerances acc. To DIN En ISO 9013 (optimum -1 / +2) (± 0,2 mm part tolerance ) for a very wide thickness range up to 25 (40) mm . an up to 100% higher cutting speed compared with conventional systems in connection with the increased longevity of the XL – life – time Consumables are the result of considerably minimized cutting costs for mild steels. The outstanding  features of the new PLUS HI Focus – technology are highest quality capabilities at a substantially improved productivity and cost reduction in an extended range of application.

With the plasma  cutting unit Hi Focus 100 for optimized cutting ranges are disposable, ensuring superb cutting results at destined dimension limits foe mild steels, stainless steel and aluminum.

Those are characterized by:

Metallically clean, laser – like cutting surfaces, also with thicker material and stainless steels, narrow cutting kerfs with lowest square ness  tolerances, very small heat effected zones, therefore nearly no distortions, also at thin plates, dross – free cutting in a wide range of thickness, running cutting start and running piercing ensure a wide technological field of application as well as excellent economical parameters.

High Accuracy cutting results

Insulated swirl protects the gas and cutting  nozzles, by this way provides betters quality cutting and lowest operating cost at piercing period at warm materials. Directly water cooled nozzle 3 time life time extended cathode consult cutting quality by automatic  height and arc voltage control, Dross – free cutting, sensitive controls, sharp edges, low heat effect are features.

Cutting technologies

Hi – Focus Quality:
Mild steel and aluminum (0,5-12mm).5/6 bar plasma and swirl gases, direct edge cutting with narrow gap small diameter nozzle, cutting at DIN EN ISO 9013 Quality, long cathode and nozzle life – time, min. gas consumption.
Hi – Focus INOX:
Stainless steel 1-6mm, dross clean cutting, 5/6 bar plasma and swirl gases, direct edge cutting with narrow gap  small diameter nozzle, cutting at DIN EN ISO 9013 quality, long cathode and nozzle life – time, min. gas consumption
Hi – Focus Speed:
Mild Steel 4 – 12mm, 8 bar plasma and swirl gas,  high speed cutting (approx. 3 times), sometimes small cutting inclination angle.

Brushed type table.

RPP
Interpolation of sheet weight – acceleration by CAD/CAM (CNC controlled automatic axis acceleration calculation according to the sheet thickness and dimensions while CAD is being prepared) .
Sensitive linear bearing equipments, guides without gap, sensitive screw axles and dynamic servo motors, intelligent drivers are used on X and Y axes. The dynamic buffer designed with these equipments does not make a concession from its sensitivity even at high accelerations.
   

Advanced Software for ERMAK CPP

LANTEK EXPERT II Combination Plus Module:

The operations of drown at the main software or imported from any CAD Software part are designated by LANTEK as automatically according to the previously determined criteria as punching or plasma cutting. Automatic nesting (best nesting to the sheet without shrinkage) provides cost advantage.

Software Features :

    Lantek Expert II Combination Plus Modules Including:
    2D CAD Module
    Automatic  dimensioning
    Parametric Shapes Library
    Import DXF, DWG Files
    MEC import Module
    Possibility to  save the drawing of the nesting in a file with WMF format or with DXF Format
    Automatic geometry verification and error correction
    Manual, automatic interactive Nesting (collision Control )
    True – shape nesting. Including parts in parts
    Nesting for common line
    Interactive technology assignment (manual & Automatic )
    Advanced lead – in and lead – out options
    Automatic lead – in and lead – out generation and placement
    Automatic  lead – in and lead – out overlapping detection and correction
    Automatic  pre – punch in lead – in lead – outs
    Flexible automatic sequencing options
    Common line cutting
    Bridge cutting and pierce reduction
    Advanced pre- piercing options ( fast piercing, sprintlaser)
    Chain cutting
    Feature avoidance
    Head – up / head – down Control
    Variable quality
    Automatic tooling
    Automatic work – chute management
    Automatic micro – join management
    Automatic clamp avoidance control
    Automatic repositions
    User definable punching macros
    Integrated tool and die database
    Integrated material database
    Automatic plate cropping and remnant creation
    Automatic nesting on remnant sheets
    Standard reports (Factory sheets report, sheet report, Geometry report.)
    Part report, Labels report. Time and cost reports, etc
    Automatic part quantity tracking
    Automatic calculation of part area, weight machining time and cost.
    User-definable cost parameters
    Automatic processes
    Communications

Automatic Clearance control

IHT PCS 3000

When traveling downwards the vertical LINEAR DRIVE finds the surface of the work piece by smooth tactile touching irrespective of surface conditions, such as rust or dirt, stops and moves to the reselected ignition height position. After ignition, it moves to the preset cutting height. The arc voltage is monitored during the cutting process. Clearance control is maintained by comparison of nominal arc voltage to the real arc voltage.
Adjustments of all clearances may  be preselected in millimeter or inches.

    Finds the initial position exactly by smooth tactile touching the surface of the work  piece.
    Adjustable additional elevation for piercing increases durability of the nozzle.
    Precise clearance control at tool center point.
    Cost saving work piece utilization with measuring the distance close to kerf and edges.
    Automatically detection of kerf and edges.
    High precision torch lifter, stroke 220mm/s
    High speed for control up to 80mm/s
    Adjustable retract position at the end of cut
    3D collision protection, effective in all directions
    Torch lifter dust proof and maintenance – free
    Integrated monitoring of operation
    High positioning accuracy by 0.1 mm incremental encoder
    Metric and inch working modes
    Light dynamic structure 9 Kg
    Reliable strong dc motor
     

STANDARD EQUIPEMENTS

    X, Y, A, HiFocus Plasma Generator = Automatic servo Motorized Height Control (Z)
    GE Fanuc 18i-PB 10,4” Colored LCD Screen
    PCMCIA panel
    ETHERNET Interface for C0ommunicaion and Network Connection between the office and machine
    The operator panel activates easily the velocity of axes, clamp functions, reference positions, trap and tool and punch functions.
    2 Nos. ERMAK  sheet holder clamps
    Mobil Command Foot Pedal
    Automatic Repositioning  (for sheets wider than 2000 mm and for zones under clamps  
    Check of work zone by CAD/CAM)
    Brushed Type Table
    Cooler
    Automatic CNC controlled  trap (Scrap / Part discrimination)
    ERMAK – BIEMMETI Sextet Multi TOOL “D Station” (Punch, Die, Stripper) A station round 8,10, 20 mm, rectangular 4x20 mm (2nos.), square 15x15 mm or
    ERMAK-Biemetti  Thick Turret adaptor from D station to A station round 8,10, 20 mm, rectangular 4x20 mm (2nos.), square 15x15 mm
    CAD/CAM Software LANTEK EXPERT COMBINATION**
    Standard FULL Automatic Nesting (1 nos. software, 1 nos. USB dongle), postprocessor
    Machine Instruction and Maintenance Manual ERMAK Lantek CAD/CAM training CD for easy usage
    KJELBERG: Hi – Focus 130 PLASMA GENERATOR TORCH UNIT with rustproof option
    IHT PCS3000 Automatic CNC Controlled Motorized Height Control Unit.

OPTIONAL EQUIPMENTS

    ERMAK-Biemmeti octet multi tool D station
   

Round 5 mm, 6 mm, 8 mm, 12.7 mm
Rectangular 10x5 mm
Rectangular 3x14 mm
Triangle 14,835 mm, 30 degree
Square 10 mm

    Wilson Single Tools octet turret D Station
   

Round 4 mm, 7 mm, 8 mm, 10.5 mm
Oval 12x5 mm
Rectangular 12x2,5 mm
Rectangular 10x5 mm
Square 8 mm
Triangle 14,835 mm, 30 degree

    Adaptor form B, C stations
    Optional a, b, c, d type adaptors and stations
    Tools for different punching shapes and forming applications
    D type tools for 2-3-4-5 stations
    Additional Clamps
    Coated tools for stainless steel punching
    Mechanic safety for security
    Infrared Cat.4 Light Guard Body Protection confirms CE
    Second user dongle for LANTEK CAD/CAM
    Plasma Application with Rotative Head Punch Press Absolute Servo Synchronic Zero Gap T1, T2 axes
    Special sheet holder clamps for different capacities and thicknesses (after than 6 mm)
 
CPP 1270x30 TECHNICAL FEATURES
MAXIMUM TONNAGE
Ton
30
MAXIMUM CAPACITY (Thickness X,Y)
mm
6.35x1270x2000
MAXIMUM PUNCH DIAMETER (MULTI TOOL)
mm
22
MAXIMUM PUNCH DIAMETER (Sheet is 1 mm thickness)  (SINGLE TOOL)
mm
89,9
MACHINE AXES
-
X,Y,C,Z
X  AXIS TRAVEL
mm
2000+R
X  AXIS VELOCITY
m/ mm
70
Y  AXIS TRAVEL
mm
1270
Y  AXES  VELOCITY
m/ mm
70
STATION REVOLUTION VELOCITY (A AXIS)

Rpm

100
X + Y DEPENDNT VELOCITY
m/ mm
99
MAXIMUM PUNCH STROKE For Nibbling 5 mm Stroke
Stroke/min
900

MAXIMUM PUNCH STROKE Per minute

For* 1 mm step X Movement, 1 mm step Y axes Movement, 1 mm Sheet thickness
Stroke/min
600

MAXIMUM PUNCH STROKE Per minute

For* 22m step X Movement, 22m step Y axes Movement, 1 mm Sheet thickness
Stroke/min
350
POSITION ACCURACY
mm
0.03
POSITION TOLERACY
mm
0.1
MULTI TOOL CHANGE TIME
sec
12-15
SHEET WEIGHT FOR MAXIMUM VELOCITY
kg
25
MOTOR
kw
15
OIL CAPACITY
it
300
MAXIMUM STROKE
mm
40
SHEET CLAMPNG   
Pieces
2
SHEET CLAMPING  FORCE
Kg
1200
OPERATOR CONTROL
-
GE Fanue 18i-PB 10.4” color LCD screen, 512 kb, PCMCI ve ETHERNET
POSITION CONTROL
-
LVID, SCHEIDER
SERVO AXES
X,Y,A,C,CB
FANUC AC FANUC FSSB INTERFACE
WORKING HEIGHT
mm
950
TABLE DIMENSION
mm
2450x4000
TABLE TYPE
-
Stainless with balls
MACHINE LENGTH
mm
4250
MACHINE WIDHT
mm
4000
MACHINE HIGHT
mm
2220
SHIPMENT DIMENSIONS
mm
2325x4250
WEIGHT
Kg
11000
CAD/CAM software LANTEK LITE PUNCH Standart Manual Nesting (1 pieces soft, 1 pieces dongle) Optional Automatic nesting
License
One licese, postprocessor
TOOLINGS ALTERNATIVES
BIEMMETI Rotated Multi tool 6 pieces (D Stations)

PUNCH, DIE, STRIPPER Complete (A Station) Round 8, 10, 20 mm, Rectangle 4x20 mm (2 pieces), square 15x15 mm (1pieces)

HIGHT CONTROL UNIT (Z AXIS)
-
IHT Automatic PCS 3000 Linear Drive
PLASMA GENERATOR
-

Kjelberg HiFocus-130 400 V Stainless Steel Cutting Available 12 mm Cutting Capacity

With Plasmatorch Connection Unit
PLASMA GAS
-
Oxygen Argon/Hydrogen/Nitrogen
SWIRL GAS
-
Oxygen
Oxygen /Nitrogen
Nitrogen
Nytrogen/Hydrogen
TORCH
-
Plasma-machine torch PerCut 160-2 with swirl gas
   
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